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Basics in mechanical surface treatment

How to improve your components

 

Our free webinar for an excellent surface finish

  • Introduction and classification of mechanical surface treatment
  • Description of surface and edge zone properties
  • Effects of roller burnishing and deep rolling on component properties

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Surface Engineering through mechanical processing

The properties of a surface can be specifically and reliably imparted using mechanical surface treatment processes. This allows the desired functions of the components to be achieved cost-effetively and reproducibly.

The best-know mechanical surface treatment processes:

Shot blasting

Kugelstrahlen-1
In shot blasting, spherical abrasive particles are blasted onto the surface in a targeted manner. The impacts cause deformation of the surface and harden it.

Roller burnishing

Glattwalzen
The surface is continuously plastically deformed by pressing in and rolling a ball or roller. This creates a particularly smooth surface without removing any material.

Deep rolling

Festwalzen
As with roller burnishing, the surface is treated with a roller or ball. However, the process is carried out with the aim of introducing compressive stresses and work hardening and increasing strength.

Diamond smoothing

Diamantglätten

Mechanical pressing of a diamond hemisphere into the surface. The pressing causes the diamond to rub against the surface, thereby smoothing it.

Machine hammer peening

Haemmern
Impulse-like stressing of the surface by a hammer head to significantly strengthen the surface. The impulse generated by the hammering results in a significantly greater penetration depth into the surface.

Skiving/roller burnishing

Schaelen
Fast and efficient internal machining of cylinder tubes through a combination of boring, internal round peeling, and roller burnishing.


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